响应面法优化鲣鱼鱼骨粉脱腥工艺研究

    Optimization research of deodorisation process of skipjack tuna bone powder by response surface method

    • 摘要:
      目的 鱼骨是金枪鱼加工的副产物,富含胶原蛋白和钙、磷等矿物质元素,具有较高的营养价值。但受水产品加工技术不成熟等因素的影响,鱼骨未被有效地高值化利用,其产品具有较重的鱼腥味,严重影响了消费者的接受度,因此本研究拟解决海洋鱼类加工副产物鱼骨及其制品的腥味难题。
      方法 以鲣鱼鱼骨粉为研究对象,以腥味强度为指标,先筛选出脱腥效果最好的脱腥剂,再采用单因素试验和响应面试验对脱腥剂浓度、脱腥温度和脱腥时间等脱腥工艺参数进行优化;利用固相微萃取结合气质联用技术对脱腥前、后鲣鱼鱼骨粉的挥发性成分进行分析。
      结果 利用酵母对鲣鱼鱼骨粉进行脱腥的效果最佳,其最优脱腥工艺为1∶10料液比、3.12%酵母添加量、40 ℃脱腥温度、151 min脱腥时间。感官评价显示,脱腥后鱼骨粉无明显的腥味。挥发性成分分析结果显示,脱腥鱼骨粉的挥发性物质种类和相对含量均显著减少,腥味明显减弱,其中3-硝基苯乙醇、1-壬烯-3-醇、2, 6-辛二烯-1-醇、9-癸-1-醇、2, 4-癸二烯醛、苯甲醛、2-壬烯醛、2-丙酮、己烷、2-乙基己酯、反式-2-(2-戊烯基)呋喃、二苦胺和2-丙烯-1-胺等腥味物质被完全消除;1-辛烯-3-醇、壬醛、己醛、3, 5-辛二烯-2-酮、2-乙基呋喃和2-戊基呋喃等腥味物质显著减少;紫罗兰酮、橙花醛、肉桂醛、香芹酮和依兰油烯等香味物质被检测到或者含量增加。
      结论 酵母法可以有效地对鲣鱼鱼骨粉进行脱腥,改善产品风味。
      意义 本文为鱼骨粉等水产加工制品的脱腥工艺提供了技术参考,对水产品加工副产物的高值化利用具有重要的指导意义。

       

      Abstract:
      Objective Fish bones, a by-product of tuna processing, are rich in collagen and essential minerals such as calcium and phosphorus, rendering them highly nutritious. However, due to limitations in aquatic product processing technologies, the potential for high-value utilization of fish bones remains underexploited. The presence of a strong fishy odor in their products significantly affects consumer acceptance. This study aims to address the issue of fishy odor in marine fish processing by-products, such as fish bones and their derivatives.
      Methods Bonito bone meal was used as the research subject, with fishy odor intensity serving as the primary indicator. The study first involved screening various deodorizing agents to identify the most effective one. Subsequently, single-factor experiments and response surface methodology were employed to optimize deodorizing process parameters, including deodorizing agent concentration, temperature, and time. Solid-phase microextraction combined with gas chromatography-mass spectrometry was utilized to analyze the volatile compounds in bonito bone meal before and after deodorization.
      Results Yeast was identified as the most effective deodorizing agent for skipjack tuna bone powder. The optimal deodorizing conditions were determined to be a solid-to-liquid ratio of 1∶10, yeast concentration of 3.12%, a temperature of 40 °C, and a treatment time of 151 minutes. Sensory evaluation indicated that the treated fish bone powder exhibited no discernible fishy taste. Analysis using solid-phase microextraction and gas chromatography-mass spectrometry revealed a significant reduction in both the quantity and relative content of volatile compounds associated with the fishy odor. Odor substances such as 3-nitrophenyl ethanol, 1-nonene-3-ol, 2, 6-octanediene-1-ol, 9-decyl-1-ol, 2, 4-decadienal, benzaldehyde, 2-nonenal, 2-acetone, hexane, 2-ethylhexyl ester, trans-2-(2-pentenyl) furan, dipicramine, and 2-propenyl-1-amine were completely eliminated. Additionally, the intensity of other odorants such as 1-octene-3-ol, nonaldehyde, caproaldehyde, 3, 5-octendiene-2-ketone, 2-ethylfuran, and 2-amylfuran was significantly reduced. Conversely, the content of desirable flavor compounds, including ionone, nerolaldehyde, cinnamaldehyde, carvone, and ylangolene, was either detected or increased in the deodorized bone powder.
      Conclusion Yeast is an effective agent for deodorizing skipjack tuna bone powder and improving its flavor profile.
      Significance This study provides valuable technical insights for the deodorization of fish bone powder and similar aquatic by-products, offering important guidance for the high-value utilization of by-products in aquatic product processing.

       

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