不同干燥方式下三倍体福建牡蛎干燥特性及其动力学模型

    Drying characteristics and kinetic modeling of triploid Fujian oysters Crassostrea angulata under different drying methods

    • 摘要:
      背景 新鲜牡蛎水分含量高,在储存和运输过程中易腐败变质。干制能有效降低水分活度,延长牡蛎保质期。然而,传统日晒工艺存在干燥效率低、品质波动大、缺乏理论指导等问题。
      目的 本文旨在明确不同干燥方式下牡蛎的干燥特性,筛选获得最适干燥方式及其动力学模型,为牡蛎干燥工艺设计及生产过程控制提供理论依据。
      方法 以三倍体福建牡蛎(Crassostrea angulata)为原料,对比日晒(SD)、真空干燥(VD)、热风干燥(HAD)和远红外辐射辅助热风干燥(FIRHAD)4种干燥模式,系统测定牡蛎的水分比(MD)、干燥速率及水分有效扩散系数(Deff),并利用13种薄层干燥动力学模型对不同方法的干燥曲线进行拟合,建立牡蛎的干燥动力学模型。
      结果 牡蛎干燥过程由内部水分扩散控制,4种干燥方式均呈现降速干燥特征,无显著恒速段。其中最快达到水分比0.2的干燥方式为远红外辐射辅助热风干燥(8 h),而最快达到恒重为真空干燥(22 h)。4种干燥方式的水分有效扩散系数大小依次为:日晒(3.311×10−10 m2/s)<远红外辐射辅助热风干燥(1.704×10−9 m2/s)<热风干燥(2.590×10−9 m2/s)<真空干燥(2.826×10−9 m2/s)。通过模型拟合发现,牡蛎水分比与干燥时间均存在非线性关系,其中Two-term模型能较好地描述牡蛎日晒和远红外辐射辅助热风干燥过程;Midilli模型能准确描述牡蛎真空干燥和热风干燥过程中水分迁移情况。
      结论 50 ℃远红外辐射辅助热风干燥适合制备水分比为0.2的牡蛎干,50 ℃真空干燥制备全干牡蛎的速率最快;Two-term模型和Midilli模型适合用于描述和预测牡蛎的干燥过程。

       

      Abstract:
      Background Fresh oysters contain a high moisture content and are prone to spoilage during storage and transport. Drying effectively reduces its water activity and extends shelf life, however, traditional sun drying suffers from low efficiency, unstable product quality, and a lack of theoretical guidance.
      Objective This study aims to clarify the drying characteristics of oysters under different drying methods, identify the most suitable technique and its kinetic model, and provide a theoretical basis for process design and production control.
      Methods Triploid Fujian oysters Crassostrea angulata were dried by using sun drying (SD), vacuum drying (VD), hot air drying (HAD), and far-infrared radiation assisted hot air drying (FIRHAD). The moisture ratio (MR), drying rates, and effective moisture diffusion coefficient (Deff) were systematically investigated, and thirteen classic thin-layer drying models were fitted to the drying curves to establish the kinetics model for each method.
      Results All four processes were governed by internal moisture diffusion, and exhibited a typical falling-rate drying characteristic without a distinct constant-rate period. Specifically, FIRHAD reaching MR=0.2 was the fastest (8 h), whereas VD achieving the constant weight was the earliest (22 h). The Deff ranked as SD (3.311×10−10 m2/s)<FIRHAD (1.704×10−9 m2/s) <HAD (2.590×10−9 m2/s)<VD (2.826×10−9 m2/s). Non-linear relationships between MR and drying time were observed in all methods. The Two-term model effectively described SD and FIRHAD processes, while the Midilli model provided a good fit for the VD and HAD processes.
      Conclusion FIRHAD at 50 °C is optimal for producing low-moisture dried oysters (MR=0.2), whereas VD at 50 °C is the fastest route to fully dried oysters. The Two-term and Midilli models are recommended for describing and predicting the drying behavior of oysters.

       

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